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Vacuum Metalizing: An Overview Vacuum Metalizing is the way of evaporating metals especially aluminum inside a vacuum chamber which then joins with a substrate to accomplish a uniform metalized layer. This process is also referred to as thermal vaporization and the most common PVD (Physical Vapor Deposition) process used to apply metallic composites under vacuum. Vacuum metallization has many uses, including; EMI / RFI guards, decorative chrome and metallic finishes, high reflective coatings for headlamps, thermal shields and evaporation barriers. Vacuum Metallization Process During the process, they physical vapor deposition combines metal with non-metallic substrate via evaporation. The most commonly used metal in this process is aluminum because of various purposes such as cost, reflective and thermodynamic properties. Evaporation occurs by passing aluminum in heated boats or sources that are heated to about 1500 ? C (2700 ? F). The atmosphere in the vacuum metal chamber is purified to a vacuum level sufficient to evaporate the aluminum wire. Upon contact with the treated substrate, the aluminum steam condenses to form a uniform layer of aluminum. Esthetics Vacuum Metalization Metalization is carried out for different purposes; Aesthetically creates a unique look. The metallized substrate has a greatly reflective mirror to coat different commodities and at times it is used with other processes such as laminating or coating to form a decorative effect. Film that is taken through vacuum metallization may be coated and/or dyed to offer the substrate a special color. More so, any vacuum metalillized film may be laminated to different other substrates such as synthetic fabrics and leather, to give that material a high-end and special appearance.
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Vacuum Metallization for Insulation Applications Metallizing is mainly used to build the utility of a substrate. A vacuum metallized surface is good for insulation, mainly due to increased radiation / reflectance properties. Residential and commercial radiant barrier reflective insulation substances obtain their utility in the vacuum metallization process. Thus, the thermal insulation systems that are applied for spacecraft protection are constructed of several layers of vacuum with metalized polyimide films.
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Adding barrier features with Vacuum Metalization Another possibility obtained from the vacuum metallization process is extended edge properties. Metallization of plastic substrates makes an extraordinary barrier of air and moisture. Its applications include medical and food and beverage applications. In addition, the vacuum metallization process decreases the light transmission of the substrates, making it a viable light barrier. The light transmission is controlled by the aluminum measurement deposited in the vacuum. The other term that is used in place of vacuum metallization is vacuum coating. Vacuum metallization involves heating the coated metal to the boiling point in the vacuum chamber before allowing condensation to deposit such metal on the surface of the substrate. An electron beam, resistive heating or plasma heating is used to evaporate the coating metal. Another example of the use of vacuum die plating is the deposition of aluminum in large glass mirrors, such as the reflection of telescopes.